Archives for November 2013

Managed Pressure Drilling 2000 PSI Coriolis Meter Skid – Availability Update

Select an MTC in-stock or Advanced Delivery Managed Drilling Package Today

One Available Ex-Stock

Subject to prior sale.

MPD 2K Coriolis Meter Skid – 4″ x 6″ 2000 PSI with Transmitter – Click to see data specification

The MTC Coriolis metering manifold has been designed to measure the mass flow or volumetric

flow rate, density and temperature of the drilling return fluids and produced liquids with a

maximum allowable working pressure 2000psi. The flow meter and manifolding come packaged

in a skid and crash frame with fork lift pockets and lifting sling set and can be supplied with DNV

2.7-1 approval if required. Unit is configured for transportation in horizontal position and for

operation in vertical position. The metering skid is equipped with a remote mount transmitter

with local display and two independent 4-20mA outputs for flow rate and density.

Well Test Cost Conscious Packages – Availability Update

Select an MTC in-stock or Advanced Delivery  Well Test Package Today

One Available Ex-Stock

One Available Mid February

One Available Mid March

Subject to prior sale.

Well Test Cost Conscious Packages

Well Test Cost Conscious Packages

  1. 1 x 3” 5Kpsi Hydraulic Surface Safety Valve in frame with lifting sling set.
  2. 1 x 3” 5Kpsi Choke manifold on base skid with data header, test caps, set choke beans and wrench and including lifting sling set.
  3. 1 x 3Kpsi Emergency Shutdown Panel, twin outlet with hydraulic hoses, remote pull buttons, pressure pilots, pilot hoses and fittings.
  4. 1 x 15Kpsi Pressure test pump with chart recorder, set hoses and fittings.
  5. 1 x 10Kpsi Chemical injection pump with tank in SS frame.
  6. 1 x Set of 10Kpsi Dead Weight Tester with set of weights, 10Kpsi Surface Pressure Recorder (12” chart) and Ranarex gasgravitometer for SG range of 0.5 to 2.0.
  7. 1 x 1440psi / 42” x 10ft horizontal Separator in frame including lifting sling se. Inlet, outlet and bypass manifold with ball valves to oil and gas outlets, 6” and 2” Daniel orifice gas metering with Barton recorder and set of orifice plates for each meter, 2”  &  1” Nu-Flo oil metering and 1” Nu-Flo water metering with digital readouts, Vessel protected by twin pilot operated PSV safety valves and including Ex lighting with power supply cable.
  8. 1 x 50psi / 50 Bbl twin compartment vertical Surge tank in frame including lifting sling set. Inlets, outlets and bypass manifold with ball valves, sight glasses, hi-lo level alarms, steam coil and including Ex lighting with power supply cable.
  9. 1 x 5000BPD / 100psi Transfer pump in frame including lifting sling set, centrifugal type pump with outlet check valve. Ex electricalmotor drive and On / Off switch box including power supply cable.
  10. 1 x 1440psi / 15000 BOPD, 4 head Oil burner in frame including lifting sling set, isolation ball valves for oil and air on each head withcheck valves on oil and air inlets and including gas pilot ignition system on each head supplied with push button and power supply cable.
  11. 1 x Set of ball valve diverter manifolding on base skids with lifting sling sets. Consists of 1 x 3” 1440psi 5 valve Oil manifold and 1 x3” 1440psi 2 valve Gas manifold
  12. 1 x Set of pipework supplied on pipe racks with lifting slings sets. Consists of 3”602 5Kpsi pipework x 50ft / 3”206 2Kpsi pipework x 100ft / 4”206 2Kpsi pipework x 100ft and including elbows, tees and crossovers for each size and pressure rating.
  13. 1 x 12ft Office converted container including lifting sling set. Fully insulated, air conditioned with desks, drawers, over head cupboards, bench seat / storage box, single external access door and window, fridge, fire extinguisher. Supplied with  50 meters supply cable , external isolator, transformer with input range of 220-690V, voltage stabilizer, distribution panel and output range of 110-220V to wall sockets and including UPS for DAQ acquisition system.
  14. 1 x 10ft Workshop / Storage container with lifting sling set. Standard container double door access and supplied with steel workbench with cupboards and drawers, storage racks, bench vice, toolboard, whiteboard, and wall mounted cooling fan. Includes 50 meters power supply cable, external isolator, distribution panel and 220V internal sockets.

Well Test Trailer Mounted Packages – Availability Update

Select an MTC in-stock or Advanced Delivery Well Test Package Today

Two Available Ex-Stock

One Available Mid February

One Available Mid March

One Available Mid April

Subject to prior sale.

Well Test Trailer Mounted Package

Well Test Trailer Mounted

This is a Stock build package based on a Twin trailer concept with Primary Well test trailer installed with set of H2S / CO2 service process equipment for Zone 1 area use and Secondary Office, Workshop and Utility trailer installed with support equipment for safe area use. Both trailers are supplied with multiple manual jacks with large foot pads and fold up walkways with lightweight handrails on all sides and multiple sets of steps with handrails to ground level for easy and fast deployment of trailer package for operations. Also includes removable steel roof structures to provide cover and shade over the open areas between the installed equipment. Integrated electrical generation and distribution system including internal and external flood lighting is also included in the trailer package with the Primary trailer electrical equipment complying with the Zone 1 Eexdstandard throughout and the Secondary trailer housing the electrical generation package and distribution system complying with the safe area standard. Also includes a fully integrated changeover panel with connection box to allow the use of an external power supply when required. Instrument air compressor package with large capacity tank and distribution system to both trailers is also housed on the secondary trailer. Jumper cable and jumper hose for interconnection of electrical power and instrument air between the trailers are stored on easy access cable and hose wraps on the primary trailer.

 

Primary or Well test trailer for Zone 1 use is a step frame or goose neck type tri-axle trailer with rough terrain tyres as standard. Overall length of the trailer is 58ft with an overall payload capacity of 40 Tons. Well test equipment items are interconnected with permanent flowlines and manifolding from hammer union inlet connection at rear of trailer through the process items to gas, oil, water and vent outlet hammer union connections along the sides of the trailer. Standard equipment package supplied on this Primary trailer consists of,

  • 1 x WOM 3” 1502F x M 10Kpsi Integral data header with pressure and temperature ports.
  • 1 x ESD panel, 3Kpsi, Twin outlet with set of remote shutdown buttons, Hi-Lo pressure pilots, high pressure hoses and pilot hoses.
  • 1 x WOM 200M 3 1/16” 10Kpsi 5 valve Choke manifold with adjustable and fixed choke boxes and complete set of choke beans.
  • 1 x 42” x 10ft 1440psi Separator with inlet, outlet and bypass manifolding, 6” & 2” Gas metering, 2” & 1” Oil metering and 1” Water metering.
  • 1 x 50 Bbl, 50 Psi H2S / CO2 service Surge tank, twin compartment with inlet, outlet and bypass manifolding, calibrated sight glasses and Hi-Lo level alarms and Steam heating coil.
  • 2 x 5000 BPD 100psi electrically driven centrifugal Transfer pumps with inlet and outlet isolation ball valves including check valves on the outlet of each unit.

 

Secondary of Office, Workshop and Utility trailer for Safe area use is a standard height dual axle trailer with rough terraintyres as standard. Overall length of the trailer is 45ft with an overall payload capacity of 40 Tons. Pipework package supplied as standard is stored on underslung storage racks on both sides of this trailer to allow easy access from ground level for rapid rig up and rig down of Well test trailer inlet and outlet flowlines.

Standard equipment package supplied on this Secondary trailer consists of,

  • 1 x 20ft Office and Workshop container with internals equally split into a 10ft fully insulated and air conditioned Office section with separate external access door and window and including workstations for two persons with desktop, drawers, overhead storage cupboards, fridge, bench seat / storage box and fire extinguisher, 110V and 220V power supply sockets and also a set of dedicated UPS sockets for power supply to Data acquisition system. 10ft Workshop section is supplied with standard container double access doors, steel workbench, bench vice, drawers, cupboards, storage racks, wall mounted cooling fan, toolboard, whiteboard, instrument air supply and industrial safe area 220V power supply sockets.
  • 1 x External heavy duty workbench with storage rack underneath for heavy tools and includes pipe vice and chain vice mounted at each end.
  • 1 x 135 KVA 3 phase Diesel engine driven electrical generator in soundproof enclosure connected to diesel day tank. Supplied with high temp, oil pressure and overspeed shutdown as standard with additional external manual shutdown button.
  • 1 x 75 Scfm electrically driven twin instrument air compressor with 900 liter storage tank. Supplied with control panel and selector allowing single or dual unit operation.
  • 1 x Set of high pressure and medium pressure pipework consisting of 50ft of 3”1502, 100ft of 3” 206 and 100ft of 4” 206. Each size and rating supplied with elbows, tees and crossovers to complete the package.

Well test Offshore Packages

elect an MTC in-stock or Advanced Delivery Well Test Package Today

One Available End February

Subject to prior sale.

Well Test Offshore Package

Well Test Offshore Package

  1. 1 x 3” 10Kpsi Flowhead with swivel in 2.7-1 basket with stiff joints, crossovers, test cap, kill line crossover including lifting sling set.
  2. 1 x 3” 10Kpsi Choke manifold on 2.7-3 skid with test caps, set choke beans, bean wrench, grease pump, grease bucket including lifting sling set.
  3. 2 X  3” 1502 10Kpsi  data headers with 2 x thermowell and 4 x pressure ports.
  4. 1 x 3” 10Kpsi Hydraulic Surface Safety Valve in 2.7-1 frame with lifting sling set.
  5.  1 x 3” 10Kpsi Coflexip PTL Flow line hose with Coflon liner, 3”1502 connections, 50ft long, SS external armour and handling collars in DNV 2.7-1 basket.
  6. 1 x 2” 10Kpsi Coflexip DST Kill line hose with Rilsan liner, 2”1502 connections, 60ft long, SS external armour and handling collars inDNV 2.7-1 basket.
  7. 1 x 3Kpsi Emergency Shutdown Panel, twin outlet with hydraulic hoses, remote pull buttons, pressure pilots, pilot hoses and fittings.
  8. 1 x 15Kpsi Pressure test pump with chart recorder, set hoses and fittings.
  9. 1 x 10Kpsi Chemical injection pump with tank in SS frame.
  10. 1 x Set of 10Kpsi Dead Weight Tester with set of weights, 10Kpsi Surface Pressure Recorder (12” chart) and Ranarex gasgravitometer for SG    range of 0.5 to 2.0. (See Note#1 below)
  11. 1 x 3” 5Kpsi, 4MMBtu Steam exchanger heater in CSC / DNV frame including lifting sling set, Inlet, outlet and bypass manifold with gate valves, Fully insulated steam inlet pipework and vessel, Steam bath temperature controller, steam trap, Vessel protected by pilot operated PSV safety valve and rupture disc and including Ex lighting with power supply cable.
  12. 1 x 1440psi / 42” x 10ft horizontal Separator in CSC / DNV frame including lifting sling set, Inlet, outlet and bypass manifold to oil and gas outlets, 6” Daniel orifice gas metering with Barton recorder and set of orifice plates, 2”  &  1” Nu-Flo oil metering and 1” Nu-Flo water metering with digital readouts, Vessel protected by twin pilot operated PSV safety valves and including Ex lighting with power supply cable.
  13. 1 x 50psi / 80 Bbl single compartment vertical Surge tank in CSC / DNV frame including lifting sling set. Inlet, outlet and bypass manifold with ball valves, sight glasses, hi-lo level alarms, steam coil and including Ex-lighting with power supply cable.
  14. 1 x 100Bbl Twin compartment Gauge tank in CSC / DNV frame including lifting sling set, Inlet, outlet and bypass manifold with butterfly valves, sight glasses, flame arrester, rupture disc, steam coil.
  15. 1 x 5000BPD / 100psi Transfer pump in frame including lifting sling set, centrifugal type pump with outlet check valve. Drive by Ex electrical motor drive and On / Off switch box including power supply cable.
  16. 2 x 3 section Burner  boom/ King post  assemblies with option of   60 or 90 ft lengths. Supplied with 1440psi / 15000 BOPD , 4 head Oil burners in frame with isolation ball valves for oil and air on each head and check valves on oil and air inlet lines. Includes gas pilot ignition system on each head with push button and power supply cable. Boom pipework consists 3 “206 for air , oil and water, 4 “206 for vent and 6”206 for main gas line. King post assembly is supplied with boom support spreader plate for cable hanging system , tie bars and deck plates.
  17. 1 x Set of ball valve diverter manifolding on base skids with lifting sling sets. Consists of 1 x 3” 1440psi 5 valve Oil manifold / 1 x 3” 1440psi 2 valve Gas manifold / 1 x  4” 1440psi 2 valve Vent manifold.
  18. 1 x Set of pipework supplied on set of 4 DNV 2.7-1 pipe racks with lifting slings sets. Consists of 3”1502 10Kpsi pipework x 150ft / 3”602 5Kpsi pipework x 100ft / 4”602 5Kpsi pipework x 100ft / 3”206 2Kpsi pipework x 300ft / 4”206 2Kpsi pipework x 300ft. Supplied with elbows, tees and crossovers for each size and pressure rating.
  19. 2 x 12ft DNV 2.7-1 General cargo baskets with payload capacity of 8000Kgs including the lifting sling set.
  20. 1 x 20ft ISO CSC hazardous area Office container fully pressurized to Zone 1 / A60 / DNV 2.7-1 and DNV 2.7-2 including lifting sling set. Fully insulated, air conditioned with desks, drawers, over head cupboards, bench seat / storage box, single external access door and window, fridge, fire extinguisher. Supplied with  50 meters supply cable , external isolator, 15 KVA transformer with input range of 380-690V, voltage stabilizer and output range of 110-220V.
  21. 1 x 10ft DNV 2.7-1 Zone 1 rated Workshop / Storage container with standard container double doors including lifting sling set. Supplied with steel workbench with cupboards and drawers, storage racks, bench vice, toolboard, whiteboard, wall mounted cooling fan. Includes 50 meters power supply cable , external isolator and 220V internal sockets.

Well Test Onshore Packages – Availability Update

Select an MTC in-stock or Advanced Delivery Well Test Package Today

One Available End February

Subject to prior sale.

Well Test Onshore Packages

Well Test Onshore Equipments

  1. 1 x 3” 10Kpsi Flowhead with swivel in DNV 2.7-1 basket with set of stiff joints, string crossovers, test cap, kill line check valve and crossover and including lifting sling set.
  2. 1 x 3” 10Kpsi Choke manifold on DNV 2.7-3 skid with test caps, set choke beans, bean wrench, grease pump, grease bucket including lifting sling set.
  3. 2 X  3” 1502 10Kpsi  integral data headers with 2 x thermowell ports and 4 x pressure ports with needle valves, check valve, pressure and temperature gauges.
  4. 1 x 3” 10Kpsi Hydraulic Surface Safety Valve in 2.7-1 frame with lifting sling set.
  5. 1 x 3” 10Kpsi Coflexip PTL Flow line hose with Coflon liner, 3”1502 connections, 50ft long, SS external armour and handling collars in DNV 2.7-1 basket.
  6. 1 x 2” 10Kpsi Coflexip DST Kill line hose with Rilsan liner, 2”1502 connections, 60ft long, SS external armour and handling collars inDNV 2.7-1 basket.
  7. 1 x 3Kpsi Emergency Shutdown Panel, twin outlet with hydraulic hoses, remote pull buttons, pressure pilots, pilot hoses and fittings.
  8. 1 x 15Kpsi Pressure test pump with chart recorder, set hoses and fittings.
  9. 1 x 10Kpsi Chemical injection pump with tank in SS frame.
  10. 1 x Set of 10Kpsi Dead Weight Tester with set of weights, 10Kpsi Surface Pressure Recorder (12” chart) and Ranarex gasgravitometer for SG range of 0.5 to 2.0. (See Note#1 below)
  11. 1 x 3” 5Kpsi / 2MMBtu Indirect water bath heater in CSC / DNV 2.7-1 frame including lifting sling set, Inlet, outlet and bypass manifold with gate valves, Diesel / Gas dual fuel, dual stage burner with HC gas detection burner shutdown system and including Ex lighting with power supply cable.
  12. 1 x 1440psi / 42” x 10ft horizontal Separator in CSC / DNV 2.7-1 frame including lifting sling set, Inlet, outlet and bypass manifold to oil and gas outlets, 6” Daniel orifice gas metering with Barton recorder and set of orifice plates, 2”  &  1” Nu-Flo oil metering and 1” Nu-Flo water metering with digital readouts, Vessel protected by twin pilot operated PSV safety valves and including Ex lighting with power supply cable.
  13. 1 x 50psi / 80 Bbl single compartment vertical Surge tank in CSC / DNV 2.7-1 frame including lifting sling set. Inlet, outlet and bypass manifold with ball valves, sight glasses, hi-lo level alarms, steam coil and including Ex lighting with power supply cable.
  14. 1 x 100Bbl Twin compartment Gauge tank in CSC / DNV 2.7-1 frame including lifting sling set, Inlet, outlet and bypass manifold with butterfly valves, sight glasses, flame arrester, rupture disc, steam coil.
  15. 1 x 5000BPD / 100psi Transfer pump in frame including lifting sling set, centrifugal type pump with outlet check valve. Drive by Ex electrical motor drive and On / Off switch box including power supply cable.
  16. 2 x 1440psi / 15000 BOPD , 4 head Oil burners in frame including lifting sling set, isolation ball valves for oil and air on each head with check valves on oil and air inlets and including gas pilot ignition system on each head supplied with push button and power supply cable.
  17. 1 x Set of ball valve diverter manifolding on base skids with lifting sling sets. Consists of 1 x 3” 1440psi 5 valve Oil manifold / 1 x 3” 1440psi 2 valve Gas manifold / 1 x  4” 1440psi 2 valve Vent manifold.
  18. 1 x Set of pipework supplied on set of 4 x DNV 2.7-1 pipe racks with lifting slings sets. Consists of 3”1502 10Kpsi pipework x 150ft / 3”602 5Kpsi pipework x 100ft / 4”602 5Kpsi pipework x 100ft / 3”206 2Kpsi pipework x 300ft / 4”206 2Kpsi pipework x 300ft. Supplied with elbows, tees and crossovers for each size and pressure rating.
  19. 2 x 12ft DNV 2.7-1 General cargo baskets with payload capacity of 8000Kgs including the lifting sling set.
  20. 1 x 20ft Safe area Office and Workshop converted container supplied with lifting sling set. Split into two equal sized 10ft work spaces with Office side fully insulated, air conditioned, desks, drawers, over head cupboards, bench seat / storage box, single external access door and window, fridge, fire extinguisher, 220 / 110V sockets with UPS for DAQ system. Workshop side with standard container double doors, steel workbench with cupboards and drawers, storage racks, bench vice, toolboard, whiteboard, wall mounted cooling fan, 220V sockets.

Managed Pressure Drilling Manifold – 5000 PSI WP – Availability Update

Select an MTC in-stock or Advanced Delivery Managed Drilling Package Today

One Available Ex-Stock

Subject to prior sale.

Managed Pressure Drilling Manifold – 5000 PSI WP

Managed Pressure Drilling

This is a Stock build Managed Pressure Drilling (MPD) manifold which has been designed and manufactured by MTC to automatically maintain the annulus surface back pressure during balanced or underbalanced drilling operations within a predetermined pressure operating window using a set of two tight shut off capable pneumatically actuated full bore drilling chokes controlled by a PLC based control system to maintain the selected set point pressure and an HMI interface panel for operator input of required settings and for displaying control system input and output parameters.

The manifold hardware package consists of:

A fully integral double block and bleed API 4 1/16” 5000psi WP Gate valve manifold design with independent flow paths to dual pneumatically actuated API 4 1/16” 5000psi 3” ID full bore tight shut off capable drilling chokes and including a full bypass or gut line capability. An integrated air powered hydraulic control panel is included to allow easy and rapid activation of the manifold hydraulic valves. The complete manifold assembly is installed in an offshore DNV 2.7-1 approved skid and crash frame with lifting sling set and fork lift pockets and includes an integrated instrumentation air distribution system, explosion proof lighting and large general purpose toolbox.

The manifold choke control system hardware and software package consists of:

A Zone 1 Eexd enclosure and an intrinsically safe operator control panel enclosure which houses the touch screen HMI panel and set of control options selection switches to control the MPD choke manifold functions. A set of intrinsically safe pressure and temperature transmitters to provide the input to the control system and an intrinsically safe integrated alarm beacon and sounder system all inter-connected via armoured cable and explosion proof Zone 1 glanding.

The choke control system software has been designed to automatically control the Pneumatically actuated drilling chokes either independently or in parallel to accurately maintain a pre-determined upstream set point pressure using a set of very user friendly switching and touch screen interface options to accurately maintain the selected set point pressure during the MPD drilling operations. Listed below are the main Operational and Safety features of the MPD manifold and control system.

  • 100% operational redundancy of the Drilling chokes.
  • Digital and backup mechanical choke position readouts on Drilling chokes.
  • Fail in last position logic in case of power failure on Drilling chokes.
  • Option of flow and density monitoring and recording from standalone Coriolis meter manifold.
  • Includes fixed choke mode for more accurate back-pressure control at higher flow rates.
  • 100% redundancy of the upstream and downstream pressure transmitters.
  • Includes upstream and downstream temperature transmitters.
  • Choke failure and choke plugging logic activates audible and visual alarms.
  • Includes permanent recording of all control system events and input-output data.
  • Double block and bleed API gate valve philosophy on choke and bypass line flow paths.
  • Includes set of integrated 30 meter long SCADA and WITS extension cables to allow remote operation of the manifold control system and additional independent data output to WITS when required.

Managed Pressure Drilling Manifold 2000 PSI WP – Availability Update

Select an MTC in-stock or Advanced Delivery  Managed Drilling Package Today

One Available Ex-Stock

Subject to prior sale.

Managed Pressure Drilling Manifold with integrated Coriolis Flow & Density Meter – 2000 PSI WP

Managed Pressure Drilling

This is a Stock build Managed Pressure Drilling (MPD) manifold which has been designed and manufactured by MTC to automatically maintain the annulus surface back pressure during balanced or underbalanced drilling operations within a predetermined pressure operating window using a set of two tight shut off capable electrically actuated full bore drilling chokes controlled by a PLC based control system to maintain the selected set point pressure and an HMI interface panel for operator input of required settings and for displaying control system input and output parameters.

The manifold hardware package consists of:

A double block and bleed 4” x 6” ANSI #900 2000psi WP Ball valve design with independent 4” flow paths to dual electrically actuated 3” ID full bore tight shut off capable drilling chokes and including a single block 6” full bore bypass or gut line with an integrated 4” Micro Motion Coriolis Flow and Density meter installed downstream with 4” isolation and 6” bypass ball valves. The complete manifold assembly is installed in an offshore DNV 2.7-1 approved skid and crash frame with lifting sling set and fork lift pockets and includes explosion proof lighting and large general purpose toolbox.

The manifold choke control system hardware and software package consists of:

A set of Zone 1 Eexd enclosures and an intrinsically safe operator control panel enclosure which houses the touch screen HMI panel and set of control options selection switches to control the Managed Pressure Drilling choke manifold functions. A set of intrinsically safe pressure and temperature transmitters to provide the input to the control system and an intrinsically safe integrated alarm beacon and sounder system all inter-connected via armoured cable and explosion proof Zone 1 glanding.

The choke control system software has been designed to automatically control the electrically actuated drilling chokes either independently or in parallel to accurately maintain a pre-determined upstream set point pressure using a set of very user friendly switching and touch screen interface options to accurately maintain the selected set point pressure during the MPD drilling operations. Listed below are the main Operational and Safety features of the Managed Pressure Drilling manifold and control system.

  • 100% operational redundancy of the Drilling chokes.
  • Digital and backup mechanical choke position readouts on Drilling chokes.
  • Fail in last position logic in case of power failure on Drilling chokes.
  • Includes backup mechanical operation of chokes if required.
  • Includes integrated flow and density monitoring and recording.
  • Includes fixed choke mode for more accurate back-pressure control at higher flow rates.
  • 100% redundancy of the upstream and downstream pressure transmitters.
  • Includes upstream and downstream temperature transmitters.
  • Choke failure and choke plugging logic activates audible and visual alarms.
  • Includes permanent recording of all control system events and input-output data.
  • Double block and bleed ANSI / ASME ball valve philosophy on choke flow paths.
  • Includes set of integrated 30 meter long SCADA and WITS extension cables to allow remote operation of the manifold control system and additional independent data output to WITS when required.